Struggling with Nelson Rules for Control Charts?

QI Macros can do Nelson Rules Analysis for you!

Create an Control Chart using QI Macros:

  1. Select your data.
  2. Click on QI Macros menu > Control Charts (SPC) > XmR
  3. QI Macros will do the math and analyze the chart for you using Nelson Rules.

Go Deeper: Nelson rules include the four Western Electric rules plus four more

Nelson Rules were developed in the 1950s and can be used with any control chart.

What are the Nelson control chart rules?

  1. One point above UCL or below LCL
  2. Two points above/below 2 sigma
  3. Four out of five points above/below 1 sigma
  4. Eight points in a row above/below the center line
  5. Six points in a row ascending or descending (trend)
  6. 15 points in a row "hugging" the center line (between -1 and +1 sigma)
  7. 14 points in a row alternating up and down
  8. Eight points in a row above 1 sigma or below -1 sigma

The first four rules are the same as the Western Electric rules. You can view examples of the Western Electric rules here.

Here are examples of the Nelson rules 5, 6, 7, and 8

Nelson Rule 5
Six points in a row ascending or descending

control chart rule 5

Nelson Rule 6
15 points in a row "hugging" the center line

control chart rule 6

Nelson Rule 7
14 points in a row alternating up and down

control chart rule 7

Nelson Rule 8
8 points in a row above 1 sigma or below -1 sigma

control chart rule 8

Special Case: XmR Charts use Nelson Rule for Moving Range

"Any moving range (Ri) greater than 3.5*Rbar should be removed from the average moving range calculation."

In example below, point 20 (46.50) is greater than 3.5*11.14 (original Rbar), so it will be removed from Rbar Calculation which changes Rbar to 9.73 and UCL/LCL for both the X and R charts.

Source: Control Charts for Individual Measurements, Lloyd S. Nelson, Journal of Quality Technology, Vol. 14, No. 34, July 1982.

Moving Range chart  example with Nelson range rules

Nelson Rules and many others are available to create control charts in QI Macros add-in

nelson juran control chart rules

QI Macros use Montgomery's Rules as the default. However, you can easily switch to Nelson rules using the QI Macros menu. See How to Change Control Chart Rules in QI Macros.

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