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What is DFSS - Design for Six Sigma?

DFSS is a step-by-step methodology for designing and developing new products or services with at least a 4-Sigma performance.

DFSS and DMADV are Essentially the Same Methodology

Determine customer needs using Voice of the Customer (VOC)
Translate customer needs into product and process requirements using Quality Function Deployment
Mistake-proof the process using Failure Modes and Effects Analysis (FMEA)
Design, optimize and test the process using DOE and Critical to Quality Measures (CTQs)
Develop a Control Plan for monitoring ongoing performance

Define	Measure	Analyze	Design	Verify
Most Commonly Used DFSS Tools in QI Macros
Project Charter	Control Chart	QFD	Design of Experiments	Control Chart
Voice of the Customer	Histogram	FMEA	TRIZ
Critical to Quality (CTQ) Measures	Pareto Chart	Prioritization Matrix	Action Plan
Less Frequently Used DFSS Tools in QI Macros
	Box and Whisker Plot	Cause/Effect Matrix		Control Plan
Flowchart	MultiVari Chart
Gantt Chart	Scatter Plot
SIPOC Diagram	Checksheet	Gage R&R (MSA)
Stakeholder Analysis
Tree Diagram
Work Breakdown Structure
Statistical DFSS Tools in QI Macros
	Descriptive Statistics	Hypothesis Testing
		ANOVA
		Chi-Squared
		t Test
		Regression Analysis
		Non-Parametric Tests

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The DFSS Tools is one of many tools included in QI Macros add-in for Excel.

QI Macros adds a new tab to Excel's menu, making it easy to find any tool you need. If you can't locate a tool, use the find tools feature on the far right side of QI Macros menu.