Struggling with Histogram Bin Width and Bin Intervals?

QI Macros add-in for Excel can calculate these for you!


Draw a Histogram using QI Macros

  1. Select your data.
  2. Select Histogram on QI Macros menu.
  3. QI Macros will do the math and draw the graph for you.

Go Deeper: Here's How to Calculate the Number of Bins and the Bin Width for a Histogram

  1. Count the number of data points.
  2. Calculate the number of bins by taking the square root of the number of data points and round up.
  3. Calculate the bin width by dividing the specification tolerance or range (USL-LSL or Max-Min value) by the # of bins.

Bin Width = (Max-Min)/sqrt(n)

Histograms Can be Painfully Hard to Create

To create a histogram manually or using Excel,

you will need to calculate:
the number of bins bin width bin intervals.

The many steps are described below.

...or you can use QI Macros add-in for Excel.

It calculates the bins and widths automatically
and draws the chart.

Download a free 30 day trial and
you'll have a histogram in minutes.


Example of Calculating Bins and Bin Width

Description
Example of Calculation In Excel

Step 1: Count the Number of Data Points

Let's say we have 50 data points.

If your data is in Excel, use Excel's count function to determine the number of data points.

count function example in Excel

Step 2: Calculate the # of Bins, then round up

# of bins = square root of the # of data points

the square root of 50 = 7.071, round up to 8

In Excel, add the SQRT function to your calculation then add the Roundup function.

square root function in Excel

roundup function

Step 3: Calculate the Bin Width

Bin width = Spec Tolerance or Range ÷ number of bins

  • Spec Tolerance = USL-LSL
  • Range = Max - Min

If we use the range for this example:

Bin width = (Max-Min) ÷ Number of bins

Bin width = (346 - 187) ÷ 8 = 19.875

 

maximum function in Excel

minimum-function in Excel

bin width calculation in Excel

Now Create a Histogram in Excel Using These Bin Widths

Bin intervals need to span enough distance to include the upper and lower spec limits and the min and max values. Using the data in the previous example, follow these steps to determine bin intervals for a histogram:

  1. select a beginning point that is lower than or equal to both the lower spec limit and the min value
  2. calculate bin intervals in Excel by taking the beginning value + the bin width, + the bin width, etc.
  3. round the calculated values if desired
  4. select an ending point that is higher than or equal to both the upper spec limit and the max value

histogram bin intervals calculation

 

Note: Upper and lower specification limits are determined by the customer of the process. If you don't have spec limits, use the maximum and minimum values.


Excel Bins and Histogramloading="lazy"

Juran's Guidelines for Number of Bars

Juran's Quality Control Handbook provides these guidelines for the number of bars and states that they are not "rigid" and should be adjusted when necessary.

Number of Data Points Number of Bars   Number of Data Points Number of Bars
20-50 6   201-500 9
51-100 7   501-1000 10
101-200 8   1000+ 11-20

Stop Struggling with Histograms
Start using QI Macros Histograms in just minutes.

Download a free 30-day trial. Get QI Macros Histograms now!


Why Choose QI Macros to Perform Capability Analysis and Draw Histograms?

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