Improvement Insights – Lean Six Sigma Moneybelt

Improvement Insights Blog

Latest "Improvement Insights" Posts

Save the Turkeys!

What do you do about an ammonia spill in a monstrous freezer filled with turkeys and chicken? I used the QI Macros Stat Wizard to save $3,000,000 in frozen poultry. Here’s how:

Download my free ebook, Agile Process Innovation – Hacking Lean Six Sigma for Results.



“Hi, I’m Jay Arthur, author of “Lean Six Sigma Demystified” and QI Macros [software].

“Last year, I had an opportunity to work with a company that handles frozen poultry: turkeys, chickens, things of that nature. They had had an ammonia spill inside one of these big, huge freezers where they keep stuff.

Posted by Jay Arthur in Improvement Insights.

How Much Time is Friction Costing You?

My friend asked me how much time I waste every week dealing with hassles and friction of daily life. I said 8-16 hours. Here’s why:

Download my free ebook, Agile Process Innovation-Hacking Lean Six Sigma for Results.



“Hi, I’m Jay Arthur, author of “Lean Six Sigma For Hospitals” and QI Macros [software].

“My friend Eric and I were having lunch the other day, and he asked me, “How much time do you think you waste every week dealing with stuff that you shouldn’t have to deal with? I mean, things that other people have done that cause you to… the friction of daily life that causes you to update a phone or a computer or reboot it or whatever it is?”

Posted by Jay Arthur in Improvement Insights, Jay Arthur Blog.

Do Games Work For Lean Six Sigma Training?

Do games work for Lean Six Sigma training? In my experience, they do not. Here’s why:

Download my free ebook, Agile Process Innovation – Hacking Lean Six Sigma for Results.



“Hi, I’m Jay Arthur, author of “Lean Six Sigma Demystified” and QI Macros [software].

“Have you ever been in a training where they try and use fun games to try and teach you Quality Improvement? You know, I’ve been in all kinds of things where they’re trying to use something to teach you something, but it has nothing to do with my job or my business.

Posted by Jay Arthur in Improvement Insights, Jay Arthur Blog.

Waterfall or Agile Lean Six Sigma?

Most companies follow the waterfall method of implementing Lean Six Sigma. A Agile approach will deliver results more quickly and help ensure success.

Download my free ebook, Agile Process Innovation – Hacking Lean Six Sigma for Results.



“Hi, I’m Jay Arthur, author of “Lean Six Sigma Demystified” and QI Macros [software].

“I also wrote books on software engineering; I grew up in the world of software engineering. I actually worked at Bell Laboratories, and the model at the time of software development was called the ‘Waterfall’ model. You start with requirements, and design and code and test, and eventually you deliver a project.

Posted by Jay Arthur in Improvement Insights.

Lessons from ANCC Magnet Conference 2025

The ANCC Magnet Conference 2025 brought together 13,000 nurses seeking to transform healthcare using evidence-based practice (EBP). After a decade of tracking the tools used in Magnet improvement posters, I can tell you that they are still using antiquated tools that won’t get healthcare to Zero Harm and Hassle-free Healthcare. Here’s why:

Download my free ebook, Agile Process Innovation – Hacking Lean Six Sigma for Results.



“Hi, I’m Jay Arthur, author of “Lean Six Sigma For Hospitals” and QI Macros [software].

“I’m here at the American Nursing Association’s Magnet conference in Atlanta 2025. It’s October, and once again I went through all of the posters; 90% of the charts are line, bar, and pie charts.

Posted by Jay Arthur in Improvement Insights, Jay Arthur Blog.

The High Cost of Not Buying Six Sigma Software

Trainers often use trial versions of QI Macros to train their students. That comes with a huge cost. Here’s Why:

Download my free ebook, Agile Process Innovation – Hacking Lean Six Sigma for Results.



“Hi, I’m Jay Arthur, author of “Lean Six Sigma For Hospitals” and QI Macros [software].

“I have found that a lot of training companies and universities and [others], when they teach Lean and Six Sigma they want to use our 30-day trial to train people. I have to ask you a question: Maybe you think you’re saving money, or you’re saving the patient money, or [saving] the student money, or you’re saving something, or you’re keeping your cost lower so you don’t look like an more expensive training [option] so you get more business… I don’t know what it is, but what’s the cost of NOT buying that software for that student?

Posted by Jay Arthur in Improvement Insights.

Stop Using Excel Spaghetti Charts

Stop Using Excel Spaghetti Charts. Start using Smart Performance Charts (SPC). Here’s how:

Download my free ebook, Agile Process Innovation – Hacking Lean Six Sigma for Results.



“Hi, I’m Jay Arthur, author of “Lean Six Sigma For Hospitals” and QI Macros [software].

“I was recently in a presentation, and a person was putting up line charts and there were multiple lines on each chart. I know charts and I was still having trouble following the presentation. This person acted like everybody in the room was getting everything that he said. Nonsense.

“Nobody wants to read your ‘spaghetti chart.’

Posted by Jay Arthur in Improvement Insights, Jay Arthur Blog.

The 4-50 for Emission Testing

Denver requires emission testing for cars over a certain age. But it may not be necessary. Here’s why:

Download my free ebook, Agile Process Innovation – Hacking Lean Six Sigma for Results.



“Hi, I’m Jay Arthur, author of “Lean Six Sigma Demystified” and QI Macros [software].

“I live in Denver, Colorado. You know, we used to get in the winter… we’d call it ‘the brown cloud,’ right? So they decided that we had to test every car every few years just to try and do emission testing and figure out which ones were polluting. But there was a guy here that invented a little tool that could detect cars that are polluting as they drive by.

Posted by Jay Arthur in Improvement Insights.

Outstanding Improvement Posters at Colorado Lean Network Conference

At the Colorado Lean Network (CLN) Conference, Children’s Hospital put up seven outstanding improvement project posters. They all used control charts, histograms and the tools of quality to tell the story. There were more control charts on those seven posters than in the 100s at last years IHI–Institute for Healthcare Improvement conference.

Some exemplar hospitals are using the tools of quality to improve healthcare. Most are not. It’s time to stop admiring the problem. Start using the tools of quality to save time, save money and save lives.

Download my free ebook, Agile Process Innovation – Hacking Lean Six Sigma for Results.

Posted by Jay Arthur in Improvement Insights, Jay Arthur Blog.

Ask for the Tools You Need to Do Quality Improvement

Employees often try to make do with whatever they have instead of asking for the tools the need. Here’s what to do about it.



Download my free ebook, Agile Process Innovation-Hacking Lean Six Sigma for Results.

“Hi, I’m Jay Arthur, author of “Lean Six Sigma Demystified” and QI Macros [software].

” One of my employees was having trouble with her computer, but for some reason she was afraid to ask, and she kept trying to fiddle with it, to figure out whatever was going wrong. And she drug one of our other employees who’s more technical in on it… and I said, ‘What are you guys doing?’

Posted by Jay Arthur in Improvement Insights.