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Improvement Insights Blog

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A “Noted” Improvement


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Our state has begun the slow process of reopening industries. This was good for me because the downtime had shown many businesses their many previously hidden process errors. Clients were eager to fix those errors to control costs… and I was eager to pick up new clients.

One such client was named Korben Steel. Korben was a guitar builder, and Steely Guitars was busy when I toured the shop with Korben.

“Recent events really didn’t have much of an effect on us as far as mask-wearing goes,” he explained through his N95. “There’s always so much dust and lacquer fumes in here that masks have been mandatory since the first day we opened.”

Posted by Jay Arthur in QI Macros Monthly Newsletters.

COVID-19 Cases by Type of Facility

The New York Times published a list of cases by facility. I tweaked it to get Pareto Charts of the biggest problems. Nursing homes and rehab facilities were 64% of the total, then prisons and food processing (e.g., beef, pork, poultry, etc.).

cases by type of facility

facility related cases by state

Posted by Jay Arthur in Agile Lean Six Sigma, Jay Arthur Blog, QI Macros.

Is It Time to Rethink and Simplify Quality Improvement?

At the ASQ Lean Six Sigma Conference in Phoenix, keynoter Gregory Watson asked: “Is it time to rethink and simplify quality improvement?” I believe Agile is the answer:

“I was out at the ASQ Lean Six Sigma conference in Phoenix [earlier this year]. Dr. Gregory Watson, the keynote [speaker], was also the keynote [speaker] at the very first conference back in 2000. He said, “Is it time to start to rethink what we’re doing in Quality? Can we simplify what we’re doing?”

“I say the answer to that question is yes, obviously, because I’ve been talking about Agile Lean Six Sigma: How do we take the skills of Agile and apply them to Lean and Six Sigma so we can get results in a day or two; not in weeks and months and years.

Posted by Jay Arthur in Improvement Insights.

The Cost of Lean Six Sigma Training

Traditional Lean Six Sigma Training takes weeks when it’s possible to train people and get results in one day. Here’s why it costs so much to train people using last century strategies:

“I want to talk to you about the economics of a Six Sigma class.  All right, so as much as I hate pie charts, I’m going to use one to demonstrate this.  Let’s say you have a classroom and let’s say you have 20 odd people or something go in there.  Now, I can tell you in advance every class is filled with three types of people:  Prisoners, Vacationers and Learners. 

Posted by Jay Arthur in Agile Lean Six Sigma, Improvement Insights, Lean, QI Macros, Six Sigma.

Skipping Stones or Diving Beneath the Surface of Your Business?

Are you skipping Six Sigma stones across the surface of your business or are you finding people who take to it like a duck to water. People who can dive beneath the surface to find the invisible low-hanging fruit?

“Have you ever skipped a rock across a lake? Maybe the first time you threw it out there it just went “sploosh.” Then you figured out that flatter rocks skip better, so you started throwing them out and they’d go “skip-skip-sploosh,” or maybe get three or four or five “skip-skips” and “sploosh.”

“Then a duck came flying in, put out its landing gear and just kind of eased into the water.

Posted by Jay Arthur in Agile Lean Six Sigma, Improvement Insights, Lean, QI Macros, Six Sigma.

6/9/20 QI Macros Webinar

Over 140 people signed up for this webinar, with Jay Arthur demonstrating how to use some of the useful features of QI Macros, as well as some of the new features introduced in recent releases of the software.

Some attendees were familiar with the software and already use it, some had only begun to use it; all were interested in learning new ways that QI Macros can help them with their Agile Lean Six Sigma and Quality Improvement efforts. (You can hear him answering questions and comments typed in by webinar attendees.)

  If you saw a feature demonstrated in the webinar that might have been added to QI Macros after the version you’re using (for instance, the Templates Wizard, the Fixed Limit indicator or the automated Process Change Wizard), you may need to purchase an upgrade to bring your QI Macros to the current version.

Posted by Jay Arthur in Data Mining, Excel, QI Macros, Webinar.

Root Cause Analysis in the Time of COVID-19

That's root cause analysis: What are the common patterns? Where's the Pareto principle?

Posted by Jay Arthur in Healthcare, Improvement Insights, QI Macros.

Cards and darts and XmR charts…


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One great thing about the past few months – with in-person socializing limited, that means that you can connect with friends who live far away from you just as easily as those who live a mile away. Because of this, some friends of mine from our Midwestern high school re-started our weekly Euchre game from long ago, but this time via webcams and a forum where the card game can be hosted online.

I was preparing for just such an evening when I got a notification that the first of my friends had logged in to our online meetup space.

“Hey, Kokomo!”

Posted by Jay Arthur in QI Macros Monthly Newsletters.

Let’s Work Together

This is a fun thing we did last week. While Watching the movie “Forrest Gump,” Jay heard this song and had the idea that this song is particularly applicable to our current situation. Several of the people that work for QI Macros are musicians, so we tried to do something fun while we’re working remotely. This was recorded in 4 separate homes and then assembled and arranged by Nicholas. We hope you enjoy it:

Posted by Jay Arthur in Jay Arthur Blog.

Six Sigma Success Metrics

Most companies measure success of Six Sigma using simple, easy to understand metrics. Are you using these measures of success?

“Hi, I’m Jay Arthur, author of “Lean Six Sigma for Hospitals” and QI Macros [software]. Today I want to talk to you about success metrics.

“Back in the late 60s I was in high school. I had a paper route and this was during the Vietnam War, and every day I would fold 120 papers and deliver them. The headlines always on the Tucson Daily Citizen was that we’d killed so many Viet Cong and so many Americans had died, so we had this body count metric every single day, Monday through Sunday.

Posted by Jay Arthur in Improvement Insights, Six Sigma.