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At ASQ World, Craig Plain gave a fun presentation on Cartoons for Quality.
One of the exercises used a standard work procedure for drawing a pig. Try it yourself
Standard Work Procedure Pig Cartoon Instructions
Here’s mine:

While I’m not normally fond of using games for training, I thought it was interesting how none of us drew exactly the same pig.
Continue Reading "Pig Cartoon – Standard Work"
Posted by Jay Arthur in Lean, Six Sigma.
ASQ World 2018, there were a lot of sessions about “Industry 4.0” and the transformation required by quality improvement professionals (Quality 4.0).
Wikipedia describes Industry 4.0 as: “the current trend of automation and data exchange in manufacturing technologies.”
If I can read the writing on the wall, this means that more manufacturing jobs will be automated out of existence, including quality improvement. In the next few years, AI will embody the quality improvement disciplines, and automate detection and autocorrection of performance problems. No human required.
But manufacturing is only 11% of U.S. employment. 80% is service industries. While quality in manufacturing is still important, the rise of service quality improvement is desperately needed in everything from healthcare to fast food.
Continue Reading "Quality 4.0 – Blog entry regarding the current trend of automation and data exchange"
Posted by Jay Arthur in Jay Arthur Blog, Manufacturing, Service, Six Sigma.
Here’s a Pareto chart of case studies by country at ASQ World 2018. Notice any trends?

Continue Reading "ASQ World 2018 – Team Case Studies"
Posted by Jay Arthur in Jay Arthur Blog, QI Macros, Six Sigma.
I’m here at ASQ World in Seattle, 2018. As usual, I went through the team presentations to look for quality tool usage. The results are dismal. Mainly line and pie charts.

To paraphrase Steve Jobs, watching people do Six Sigma projects with plain line, bar and pie charts is like watching a man kick a whale across the beach with his bare feet.
Get QI Macros and start using the tools of Quality. Join my Quality Improvement Movement.
Continue Reading "Shortage of Quality Tools at ASQ"
Posted by Jay Arthur in Lean, QI Macros, Six Sigma.
In Win Bigly, Scott Adams describes confirmation bias as the human tendency to irrationally believe new information that supports your existing world view even when it doesn’t. Leaders, managers and team members all think they know the solution to a given problem, even when they don’t. Here’s how confirmation bias can screw up your improvement project.
Join the Agile Lean Six Sigma Movement.
Continue Reading "Confirmation Bias in Lean Six Sigma"
Posted by Jay Arthur in Improvement Insights, Lean, QI Macros, Six Sigma.
I’ve noticed a disturbing trend. Customers call us wanting to know all of the background about the hows, whys and formulas of a chart. I think they are afraid someone will challenge or ridicule their analysis. Here’s what I think.
Continue Reading "Fear of Ridicule and What to Do About It"
Posted by Jay Arthur in Improvement Insights, QI Macros, Six Sigma, Statistics.
The editor of Harvard Business Review says that “corporate survival today requires the capacity for rapid change.” Isn’t it time to embrace an Agile approach to Lean Six Sigma to “speed its evolution and better serve customers’ needs?”
Join the Agile Quality Improvement Movement!
Continue Reading "Quality Improvement Movement"
Posted by Jay Arthur in Improvement Insights, Lean, Six Sigma.
A typical company suffers from 33% waste and rework.
Eliminate the waste and rework with Lean Six Sigma and it will be great for the Earth.
Continue Reading "Earth Day and Lean Six Sigma"
Posted by Jay Arthur in Improvement Insights, Lean, QI Macros, Six Sigma.
Based on certification exams, some ASQ Division members lack skills in Quality Tools. If ASQ members are lacking skills with quality tools, how much can we expect of everyone else?
Continue Reading "Quality Tools – Skill Shortage"
Posted by Jay Arthur in Improvement Insights, QI Macros, Six Sigma.
I keep seeing a lot of control charts that use quarterly data. That means it could take five years to get 20 data points for a control chart.
How often should you measure?
Continue Reading "How Often Should You Take Measurements for Control Charts?"
Posted by Jay Arthur in Improvement Insights, QI Macros, Six Sigma.