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During the current economic "crisis", most of the media was
talking about banks in trouble. But there was a different story that caught
my attention. Bank of America has been buying up other companies like
Countrywide. Oddly enough, Bank of America has been pursuing Six Sigma
for many years. Maybe this Six Sigma stuff is paying off!
What does this mean for you? Well, with the economy in turmoil, suppliers
are going to be more cautious about extending credit and customers are
going to be more cautious about buying anything that isn't absolutely
necessary. That's why now is the ideal time to laser focus your improvement
efforts to double your profits. Many opportunities lie inside your
business, not outside.
Like most profitable companies, you're wasting one-third of your total
costs on fixing problems created by the other two-thirds. Cut that unnecessary
spending in half and it will double your profits and eliminate the need
for credit.
Simplify and Streamline
First step: go Lean!
Eliminate unnecessary delays in key processes. Doubling your speed will
reduce defects by as much as 50%, cut costs and increase customer retention.
Focus on the gaps between work activities. There are gaps
between steps in every process. Incomplete orders, jobs, and other work
products pile up in these gaps. Eliminate the work in process and close
those gaps to double your speed.
Pull out those Post-it notes; map the process; put times on every gap
(i.e., arrow) between steps; and figure out how to redesign the process
to eliminate the major delays.
Take a floor plan and spaghetti diagram the flow of materials and work
products; then redesign to minimize movement of people and materials.
This kind of analysis can be done in a matter of hours and most changes
can be done quickly.
Download my Lean Simplified book
and Lean Simplified quick reference
card, and get started today.
Once you've simplified and streamlined the process, it's time to start
optimizing the process.
Optimize
Step Two: Six Sigma the steps. Four steps out of every 100 are
causing over half of the defects, deviation and lost profit.
Count and categorize your defects into buckets using a Pareto chart or
two. 4% of the business is causing over half of the rework and lost profit.
Do a little root cause analysis and find ways to prevent the defects.
Each of these improvement projects should take no more than 4-8 hours
if they're properly focused.
Or analyze work products using histograms or other tools that show the
variation from part to part. Do some root cause analysis to figure out
how to reduce the variation, which will reduce costs as well.
Download my Six Sigma Simplified book
and Six Sigma Simplified quick
reference card, and get started today.
Repeat
Every improvement leads to new insights into ways to further simplify,
streamline or optimize operations to minimize cost and maximize profits.
Here's My Point
Much of your profit and loss statement is within your control. Economic
downturns are the perfect time to laser focus the improvement effort and
start eliminating unnecessary costs of waste and rework.
The alternatives of layoffs, bankruptcy or going out of business aren't
really that attractive.
Stop worrying about the economy! Start working on your business to plug
the leaks in your cash flow.
Double
Your Profits Book
© 2008 Jay Arthur, the KnowWare® Man, works with managers who want
to plug the leaks in their cash flow.
Hire Jay Arthur to train your staff
in his one-day Lean Six Sigma Workshop!
Contact Jay at (888) 468-1537, support@qimacros.com.
Rights to reprint this article in company periodicals is freely given with
the inclusion of the following tag line: "© 2008 Jay Arthur, the KnowWare®
Man, (888) 468-1537, support@qimacros.com."
Want
to increase your profits and slash costs by $250,000? Consider our risk-free
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Six Sigma System (#490)
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